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Raypak Temp-Tracker Specifications Page 12

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12 Raypak, Inc.
HTC# 059105-00D

• All wiring must enter the enclosure through the bottom knockouts.
• Class 1 voltage wiring must utilize a different knockout and conduit from any Class 2 voltage wiring.

(Terminals 1, 2)
• Bring the 120VAC 60Hz power wires through the bottom left knockout of the enclosure.
• Connect the hot line to terminal marked L.
• Connect the neutral line to the terminal marked N.
• Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+ Hybrid.



SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID
Line
Neutral
120VAC
Power Source


Connect the shield at the control terminal end and cut the shield wire at the sensor end.
To avoid operational problems, use only the System and Outdoor Air sensors included with the control.

(Terminals 27, 28)
• A TempTracker mod+ Hybrid must be connected to a System temperature sensor (#012187F) located in the
common header. The sensor must be inserted in a 3/8 ID well using heat paste.
• Temperature sensor wires can be extended up to 500’ by splicing its wires with a shielded 2-conductor cable
(Belden #8760 or equivalent (#18/2)).
• Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ Hybrid
terminals marked SYSTEM TEMP 27, 28.
• Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID
System Sensor
Sensor Shield
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID
Outdoor Sensor
Sensor Shield

(Terminals 25, 26)
• The TempTracker mod+ Hybrid will vary the system Set Point based on outdoor temperature. In addition, the
Outdoor Air Sensor group (#013398F) is used as an Outdoor Cutoff. The TempTracker mod+ Hybrid will disable
all boilers when the outdoor temperature is above the adjustable Outdoor Cutoff temperature.
• For an outdoor sensor use the outdoor sensor provided.
• The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent (#18/2)).
• Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the TempTracker mod+ Hybrid
terminals marked OUTDOOR TEMP - 25, 26.
• Connect the shield to the circled terminal 26 with one of the sensor wires.

(Terminals 31, 32)
• The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. See
"Shutdown/Tstat/Setback Mode" on page 26. This will provide the user with an adjustable Day/Night Schedule. See
"Day/Night Schedules" on page 37.
• The Shutdown feature can be used whenever it is desirable to turn off the TempTracker mod+ Hybrid stage outputs
from a remote location or another controller (i.e. EMS input).
• The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, offer the capability of controlling
the operation of the TempTracker mod+ Hybrid based on a thermostat input. This will provide the user with a
adjustable Day/Night Schedule.
• The thermostat will send the TempTracker mod+ Hybrid a call for heat by shorting terminals 31 and 32.
• When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening the
dry-contact, all active modulating boilers will immediately modulate down to low for the Soft-Off period, then turn
off. All staging boilers will turn off immediately.
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID
Shutdown,
T-Stat, or
Setback Signal
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