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HTC# 059105-00D
F
H
J
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PWR
L N
1 2
E
3 4
F
5 6
G
7 8
H
9 10
I
11 12
EXTENSION
MODULE
RS-485
Ext A
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
E
G
I
Comm
Ext B
K
M
O
L
N
P
1514
VLTmA
CUR / VLT
181716
VLTmAGND
CUR / VLT
212019
VLTmAGND
CUR / VLT
242322
VLTmAGND
CUR / VLT
J
11 12
K M OL N P
E F G H
K ML N
13
GND
16
GND
19
GND
22
GND
2726
VLTmA
CUR / VLT
302916
VLTmAGND
CUR / VLT
25
GND
28
GND
I J
O P
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
HYBRID







P/N 241382 REV.3
Cat.# 5000.69 04/15/11
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
/TSTAT
HYBRID


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1 2 3 4 5 6 ... 55 56

Summary of Contents

Page 1 - 

HTC# 059105-00DFHJPowerCAUTION:Risk of Electric Shock.More than one disconnect switch may be requiredto de-energize the equipment before servicing.PWR

Page 2 - 

10 Raypak, Inc.HTC# 059105-00DEach of the TempTracker mod+ Hybrid or Extension consists of three primary enclosure components. • TheE

Page 3 - 

TempTracker mod+ Hybrid Installation and Operation Manual 11HTC# 059105-00D• Only use the System se

Page 4 - 

12 Raypak, Inc.HTC# 059105-00D• All wiring must enter the enclosure through the bottom knockouts.• Class 1 voltage wiring must utilize a di

Page 5 - 

TempTracker mod+ Hybrid Installation and Operation Manual 13HTC# 059105-00D• The System Output relay will remain active until the System Run-On

Page 6 - 6 Raypak, Inc

14 Raypak, Inc.HTC# 059105-00D• When wiring Condensing and Non-Condensing boilers make sure that Condensing boilers utilize the 

Page 7

TempTracker mod+ Hybrid Installation and Operation Manual 15HTC# 059105-00D(A Terminals 13, 14), (B Terminals

Page 8 - 

16 Raypak, Inc.HTC# 059105-00DTo set the Extension to a specic letter, remove the wiring c

Page 9

TempTracker mod+ Hybrid Installation and Operation Manual 17HTC# 059105-00D• The TempTracker mod+ Hybrid ca

Page 10 - 

18 Raypak, Inc.HTC# 059105-00D--------SETTINGS----Season WinterSystemTarget140oF<SystemSettings><Maintenance>

Page 11 - 

TempTracker mod+ Hybrid Installation and Operation Manual 19HTC# 059105-00D-EMSINPUTMODE-DisableEnableBACK▲▼SAVE-EMS4maSETPOINT-70o

Page 12 - 

2 Raypak, Inc.HTC# 059105-00D . . . . . . . . . . . . . . . . . . 3. . .

Page 13

20 Raypak, Inc.HTC# 059105-00DTo be able to change the TempTracker mod+ Hybrid settings the Program/Run

Page 14

TempTracker mod+ Hybrid Installation and Operation Manual 21HTC# 059105-00D4mA:canbesetfrom50°F/10°Cto200°F/93°

Page 15 - HTC# 059105-00D

22 Raypak, Inc.HTC# 059105-00DAdjustablefrom0.0to12.0Hours Default:0.5hoursButton: MENU/<System Startup>/.../Switch Setpoi

Page 16 - TempTracker mod+ Hybrid

TempTracker mod+ Hybrid Installation and Operation Manual 23HTC# 059105-00D4-20mA,0-10V,1

Page 17 - Extension

24 Raypak, Inc.HTC# 059105-00DLo/Hi/Lo/Hi,Lo/Lo/Hi/Hi Default:Lo/Hi/Lo/HiButton: MENU/<System Startup>/.../Non-Condensing Outp

Page 18 - 

TempTracker mod+ Hybrid Installation and Operation Manual 25HTC# 059105-00DOn/Off,2-Stage,3-Stage,4-S

Page 19

26 Raypak, Inc.HTC# 059105-00D(Available with any of the DHW Priority options)Adjustablefrom140°F/60°Cto200°

Page 20

TempTracker mod+ Hybrid Installation and Operation Manual 27HTC# 059105-00D--------SETTINGS----Season WinterSystemTa

Page 21 - 

28 Raypak, Inc.HTC# 059105-00DTo be able to change the TempTracker mod+ Hybrid settings the Program/Run Switch must be set

Page 22

TempTracker mod+ Hybrid Installation and Operation Manual 29HTC# 059105-00DTo be able to change the Temp

Page 23

TempTracker mod+ Hybrid Installation and Operation Manual 3HTC# 059105-00DIn response to new advancement in condensing boiler

Page 24 - 

30 Raypak, Inc.HTC# 059105-00DTo Reset the TempTracker mod+ Hybrid control to its original factory defaults, p

Page 25 - 

TempTracker mod+ Hybrid Installation and Operation Manual 31HTC# 059105-00DTo be able to change the

Page 26

32 Raypak, Inc.HTC# 059105-00D• If required: AdjusttheWaterOffsetinmildweather. If the ambient building temperatures are too warm in mild we

Page 27 - 

TempTracker mod+ Hybrid Installation and Operation Manual 33HTC# 059105-00DButton: MENU/<System Settings>Settings 1 and Se

Page 28 - 

34 Raypak, Inc.HTC# 059105-00D• The System Run-On time should be set based on the size and type of the boilers and pumps used. In general, when se

Page 29 - 

TempTracker mod+ Hybrid Installation and Operation Manual 35HTC# 059105-00DAdjustablefrom-10to+10 Def

Page 30 - 30 Raypak, Inc

36 Raypak, Inc.HTC# 059105-00DAdjustablefrom1to10minutes Default:2minutesButton: MENU/<Syst

Page 31

TempTracker mod+ Hybrid Installation and Operation Manual 37HTC# 059105-00DDAY/NIGHTSCHEDULESetTime **:**DaySchedule 6:0

Page 32 - Target Offset

38 Raypak, Inc.HTC# 059105-00D(Available for modulating boilers only)Adjustablefrom-1.0to+1.0 Default:0.0Button: MENU/<

Page 33 - 

TempTracker mod+ Hybrid Installation and Operation Manual 39HTC# 059105-00DThe TempTracker mod+ Hybrid boiler status gives immediate

Page 34

4 Raypak, Inc.HTC# 059105-00DThe Modulation PID logic provides the capability of controlling multiple modulating current or

Page 35

40 Raypak, Inc.HTC# 059105-00DThe TempTracker mod+ Hybrid display layout reserved the second line for message indications. The follo

Page 36

TempTracker mod+ Hybrid Installation and Operation Manual 41HTC# 059105-00DAuto,Standby,Manual,Off,On Default:AutoButton: STAGE/Mode•

Page 37 - 

42 Raypak, Inc.HTC# 059105-00D(Modulating Boilers Only)Button: STAGE/Copy Settings• If all the active modulating boile

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TempTracker mod+ Hybrid Installation and Operation Manual 43HTC# 059105-00D• ResetRatioandOffset- If reduced heat occurs only

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44 Raypak, Inc.HTC# 059105-00D   Mod

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TempTracker mod+ Hybrid Installation and Operation Manual 45HTC# 059105-00D 

Page 41

46 Raypak, Inc.HTC# 059105-00D   Se

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TempTracker mod+ Hybrid Installation and Operation Manual 47HTC# 059105-00D  

Page 43

48 Raypak, Inc.HTC# 059105-00D   Model

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TempTracker mod+ Hybrid Installation and Operation Manual 49HTC# 059105-00D   

Page 45

TempTracker mod+ Hybrid Installation and Operation Manual 5HTC# 059105-00DThe TempTracker mod+ Hybrid has multiple operating

Page 46 - 46 Raypak, Inc

50 Raypak, Inc.HTC# 059105-00DThe TempTracker mod+ Hybrid operates four modulating boilers and

Page 47

TempTracker mod+ Hybrid Installation and Operation Manual 51HTC# 059105-00DSYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS3456789

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52 Raypak, Inc.HTC# 059105-00DThe TempTracker mod+ Hybrid operates four modulating boilers. The boilers are piped in

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TempTracker mod+ Hybrid Installation and Operation Manual 53HTC# 059105-00DSYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS3456789

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54 Raypak, Inc.HTC# 059105-00DThe TempTracker mod+ Hybrid operates two 2-stage Boilers. The boilers are piped in Revers

Page 51 - 

TempTracker mod+ Hybrid Installation and Operation Manual 55HTC# 059105-00DSYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS3456789

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HTC# 059105-00DVoltageInput: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6 Raypak, Inc.HTC# 059105-00DSYSTEMABCD12RUNPROGRAMDO NOT APPLY ANY VOLTAGETO INPUT TERMINALS345678910111213151417161820192124232925272628323031LN-++

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TempTracker mod+ Hybrid Installation and Operation Manual 7HTC# 059105-00DFHJPowerCAUTION:Risk of Electric Shock.More than one disconnect switch m

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8 Raypak, Inc.HTC# 059105-00DThe TempTracker mod+ Hybrid has been designed with Hydronic building heating, using both condensing

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TempTracker mod+ Hybrid Installation and Operation Manual 9HTC# 059105-00DTwo Setback modes are available for the T

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