Raypak Temp-Tracker Specifications Page 9
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Rated. / 5. Based on customer reviews
TempTracker mod+ & TempTracker mod+ Extension Installation Manual 9
WIRING
WIRING THE POWER (TERMINALS 1, 2)
• Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.
• Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
• Connect the hot line to terminal marked L.
• Connect the neutral line to the terminal marked N.
• Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
WARNING
Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIRING THE SENSORS
WARNING
Connect the shield at the control terminal end and cut the shield wire at the sensor end.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SYSTEM SENSOR WIRING (TERMINALS 27, 28)
• A TempTracker mod+ must be connected to a temperature sensor located in the common header.
• The TempTracker mod+ is designed to be connected to a temperature sensor for immersion in a 3/8ID well.
• Temperature sensor wires can be extended up to 500’ by splicing shielded 2-conductor cable (Belden #8760 or
equivalent).
• Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ terminals
marked SYSTEM TEMP 27, 28.
• Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
OUTDOOR SENSOR WIRING (TERMINALS 25, 26)
• The TempTracker mod+ will vary the system Set Point when Outdoor Reset is selected based on outdoor
temperature.
• Whether in Set Point or Outdoor Reset modes, the outdoor sensor can be used as an Outdoor Cutoff. The
TempTracker mod+ will disable all Boilers when the outdoor temperature is above the adjustable Outdoor Cutoff
temperature. This feature will automatically be activated when an outdoor sensor is connected.
• For an outdoor sensor use a Raypak outdoor sensor.
• The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent).
• Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the TempTracker mod+
terminals marked OUTDOOR TEMP - 25, 26.
• Connect the shield to the circled terminal 26 with one of the sensor wires.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIRING THE SHUTDOWN, TSTAT, OR SETBACK (TERMINALS 31, 32)
• The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. See
page 15. This will provide the user with a customizable Day/Night Schedule. See page 21.
• The Shutdown feature can be used whenever it is desirable to turn off the TempTracker mod+ stage outputs from
a remote location or another controller (i.e. EMS input).
• The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of
controlling the operation of the TempTracker mod+ based on a thermostat input. See page 15. This will provide
the user with a customizable Day/Night Schedule. See page 21.
• The thermostat will provide the TempTracker mod+ with a call for heat by shorting terminals 31 and 32.
• When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening the
dry-contact, all active boilers will immediately modulate down to low for the Soft-Off period, then turn off.
• The System Output relay will remain active until the System Run-On Delay expires and then it will turn off.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
• When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals.
• The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/SETBACK terminals.
• Bring the two wires from the dry contact to the terminals marked SHUTDOWN/SETBACK- 31,32.
- WARNING 1
- 4 Raypak, Inc 4
- TEMPTRACKER MOD+ OVERVIEW 4
- RESET RATIO/OUTDOOR RESET 5
- 6 Raypak, Inc 6
- INITIAL SETUP 6
- INSTALLATION 7
- 8 Raypak, Inc 8
- OUTDOOR SENSOR INSTALLATION 8
- WIRING THE SENSORS 9
- 10 Raypak, Inc 10
- WIRING THE BOILERS 10
- WIRING TO MODULATING MOTORS 11
- 12 Raypak, Inc 12
- MENU SEQUENCE 12
- SYSTEM SETTINGS1 13
- SYSTEM SETTINGS2 13
- MAINTENANCE 13
- STARTUP SETTINGS 14
- 16 Raypak, Inc 16
- SENSOR FAULT 16
- HISTORIES 16
- OPERATING SETTINGS 17
- 19
- LEAD BOILER ROTATION 19
- PURGE DELAY 19
- 20 Raypak, Inc 20
- LAG DELAY 20
- STANDBY TIME 20
- SYSTEM RUN-ON 20
- LAST STAGE HOLD 21
- DAY/NIGHT SCHEDULES 21
- SOFT-OFF DELAY 23
- OUTPUT TRIM 23
- 24 Raypak, Inc 24
- CONFIGURATION 24
- 26 Raypak, Inc 26
- TROUBLESHOOTING 26
- DIRECT HEATING PIPING DIAGRAM 28
- DIRECT HEATING WIRING DIAGRAM 29
- 30 Raypak, Inc 30
- Raypak, Inc 32
- 2151 Eastman Ave. 32
- Oxnard, CA 93030 32
- PH: (805) 278-5300 32
- FAX: (805) 278-5468 32
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