Raypak Temp-Tracker Specifications Page 14
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14 Raypak, Inc.
STARTUP SETTINGS
PROGRAM CHANGE SETTINGS
To be able to change the TempTracker mod+ settings the Program/Run Switch must be set to
Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure
Wiring Cover can be securely closed using a lock.
--------
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
STARTUP SEQUENCE
Button: MENU/<System Startup>
• When powered, the TempTracker mod+ performs a self diagnostics-test on its components.
• On the rst power up, the System Startup screen will appear after the initialization is
complete. If it doesn’t, the TempTracker mod+ has already been congured.
• The System Startup menu sets the main parameters like the type of sensor, the type of
output, and the modulating mode.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio
Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
SENSOR TYPE
SetPoint°F,SetPoint°C,Reset°F,Reset°C Default:SetPoint◦F
Button: MENU/<System Startup>/..../Sensor type
• Reset mode is only available if an outdoor sensor is connected to terminals 25 and 26. DO
NOT select Reset without an outdoor sensor.
• The same Raypak temperature sensor can display either in °F or °C.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio
Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
• If °F is selected, all temperatures and settings will be displayed in degrees Fahrenheit and
the TempTracker mod+ will operate as a Set Point Control in degrees Fahrenheit.
• If °C is selected, all temperatures and settings will be displayed in degrees Celsius and the
TempTracker mod+ will operate as a Set Point Control in degrees Celsius.
• Set point mode does not require an outdoor sensor. If an outdoor sensor is connected in Set
Point mode it will be used only as an outdoor cutoff point. That is, to turn the boilers and
system pump off.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio
Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
EMS INPUT MODE
(AVAILABLE IN SET POINT ONLY)
Disable,Enable Default:Disable
Button: MENU/<System Startup>/..../EMS Input Mode
• This allows the TempTracker mod+ to receive an external set point from an BMS system.
• You must select the 4mA (min) and 20 mA (max) Set Points in the following screen.
• The 4mA can be set to any temperature between 70ºF to 200ºF.
• The 20mA can be set to any temperature between 90ºF to 240ºF. However, the 20mA
minimum setting must be 20ºF higher than the 4mA setting.
• Connect the 4-20mA EMS Control Interface to the TempTracker mod+ RS485 connection.
SELECTING THE OUTPUT TYPE
4-20mA,0-5V,0-10V,1-5V,or2-10VOutputs Default:4-20mA
Button: MENU/<System Startup>/..../Output A type/Output B type
• Outputs can be congured for 4-20mA operation (current) or the voltage range can be
selected (0-5V, 0-10V, 1-5V, 2-10V).
• Check the modulating motor to determine its control requirements.
• Select the appropriate Output Type for each of the Boilers. The TempTracker mod+ can
have a different Output type for each Boiler.
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio
Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
MODULATING MODE
Normal,Parallel Default:Normal
Button: MENU/<System Startup>/..../Modulating Mode
• Some modulating boilers perform better as their modulation increases. For these units, it is
advantageous to run one unit at high modulation than several units at lower modulation. If
the units used are of this type, select Normal. This is the recommended setting for typical
----------- SETTINGS ------------
Season Winter
Set Point 140 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
------------- SEASON --------------
Winter
Summer
BACK SAVE
------------ SET POINT ----------
140 F
[ ]
--------- RESET RATIO ----------
1.00 OD=4.00 Sys
1.00 OD=3.00 Sys
1.00 OD=2.00 Sys
1.00 OD=1.50 Sys
1.00 OD=1.25 Sys
1.00 OD=1.00 Sys
1.25 OD=1.00 Sys
1.50 OD=1.00 Sys
2.00 OD=1.00 Sys
3.00 OD=1.00 Sys
4.00 OD=1.00 Sys
BACK SAVE
BACK START
-------- SYSTEM STARTUP ------
(START)
to continue
BACK CONTINUE
------------- WARNING ------------
THESE SETTINGS
CHANGE PRIMARY
SYSTEM FUNCTIONS.
-------- ARE YOU SURE? -------
No
Yes
---------- SENSOR TYPE ---------
Set Point F
Set Point C
Reset F
Reset C
----- SETBACK/SHUTDOWN -----
Shutdown/Disable
Tstat/Enable
Setback
STARTUP
Reset Ratio
Set Point
BACK SAVE
------- OUTDOOR CUTOFF -------
65 F
[ ]
-------------- OFFSET -------------
+0 F
[ ]
BACK SAVE
--- MINIMUM WATER TEMP ----
140 F
[ ]
BACK SAVE
--- MAXIMUM WATER TEMP ----
220 F
[ ]
Reset Ratio
BACK SAVE
Shutdown or
TStat Input
Setback Input
HISTORIES
--- SYS= 91 F, 10:57Am ---
--- OD= 54 F, 11:36Am ---
------ EMS INPUT MODE -------
Disable
Enable
Reset Options
Set Point
----- EMS 4ma SETPOINT-----
120 F
[ ]
------ EMS 20ma SETPOINT-----
220 F
[ ]
---------- BOOST MODE ---------
30 Minutes
Disabled
BACK SAVE
--------- SENSOR FAULT --------
All Off
All On
BACK SAVE
------- OUTPUT D TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
----- PROVE/DHW SHARING ----
Prove
DHW Priority
DHW No Priority
No Priority (Summer)
BACK SAVE
------ MODULATION MODE ------
Normal
Parallel
BACK SAVE
BACK SAVE
BACK SAVE
------- OUTPUT A TYPE --------
4-20ma
0-10v
0-5v
2-10v
1-5v
BACK SAVE
BACK SAVE
BACK SAVE
BACK EXIT
BACK NEXT
BACK SAVE
BACK SAVE
Enabled
BACK SAVE
------- DHW SETPOINT -------
180 F
[ ]
Disabled
ALERT
A good practice after performing any Startup menu modications is to
check all operating settings and adjustments to match the new settings.
- WARNING 1
- 4 Raypak, Inc 4
- TEMPTRACKER MOD+ OVERVIEW 4
- RESET RATIO/OUTDOOR RESET 5
- 6 Raypak, Inc 6
- INITIAL SETUP 6
- INSTALLATION 7
- 8 Raypak, Inc 8
- OUTDOOR SENSOR INSTALLATION 8
- WIRING THE SENSORS 9
- 10 Raypak, Inc 10
- WIRING THE BOILERS 10
- WIRING TO MODULATING MOTORS 11
- 12 Raypak, Inc 12
- MENU SEQUENCE 12
- SYSTEM SETTINGS1 13
- SYSTEM SETTINGS2 13
- MAINTENANCE 13
- STARTUP SETTINGS 14
- 16 Raypak, Inc 16
- SENSOR FAULT 16
- HISTORIES 16
- OPERATING SETTINGS 17
- 19
- LEAD BOILER ROTATION 19
- PURGE DELAY 19
- 20 Raypak, Inc 20
- LAG DELAY 20
- STANDBY TIME 20
- SYSTEM RUN-ON 20
- LAST STAGE HOLD 21
- DAY/NIGHT SCHEDULES 21
- SOFT-OFF DELAY 23
- OUTPUT TRIM 23
- 24 Raypak, Inc 24
- CONFIGURATION 24
- 26 Raypak, Inc 26
- TROUBLESHOOTING 26
- DIRECT HEATING PIPING DIAGRAM 28
- DIRECT HEATING WIRING DIAGRAM 29
- 30 Raypak, Inc 30
- Raypak, Inc 32
- 2151 Eastman Ave. 32
- Oxnard, CA 93030 32
- PH: (805) 278-5300 32
- FAX: (805) 278-5468 32
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