Raypak Temp-Tracker Specifications Page 23
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TempTracker mod+ & TempTracker mod+ Extension Installation Manual 23
MAINTENANCE
Button: MENU/<Maintenance>
The Maintenance menu gives access to sensor and outputs trimming and Soft-Off. In
addition, you'll have access to view the Startup conguration settings.
ALERT
To be able to change the TempTracker mod+ settings the Program/Run Switch
must be set to Program. The switch is located under the Enclosure Wiring Cover
for security. The Enclosure Wiring Cover can be securely closed using a lock.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
--------
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
+
mA
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
SYSTEM & OUTDOOR SENSOR TRIM
Adjustable-5°Fto+5°F Default:0°F
Button: MENU/<Maintenance>/System Trim
Button: MENU/<Maintenance>/Outdoor Trim
• The Raypak thermistor type sensors are very accurate, and normally require no calibration.
Sometimes it may be desirable to make small adjustments to the displayed value for either
the Outdoor temperature (OD) or the System temperature (SYS). The Trim setting can
adjust the displayed value by ± 5°F.
• Do not use the Trim setting to make the Outdoor temperature sensor match that reported on
the radio or TV. Outdoor temperature can vary widely over a broadcast range. Only trim
the outdoor sensor based on an accurate thermometer reading taken where the sensor is
located.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
SOFT-OFF DELAY
Adjustable0secto60sec Default:10sec
Button: MENU/<Maintenance>/Soft-Off Delay
• When a stage is no longer needed, the Soft-Off keeps that stage burner in Low Fire prior to
turning it off.
• The display will show a percent that is equal to the Ignition % for the stage in Soft-Off
delay. That number will blink for the Soft-Off delay period.
• If during the Soft-Off stage delay period the TempTracker mod+ needed that stage to turn
back on, the stage will be released from the Soft-Off delay and resume normal operation.
• On a Shutdown initiation or Tstat termination any stage that was on will go into Soft-Off
delay before fully turning off.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
ALERT
When using Soft-Off and Last Stage Hold, the last boiler stage will not turn off until both
parameters have elapsed. In this case, Soft-Off will start after the Last Stage Hold.
OUTPUT TRIM
Adjustable-5to+5 Default:0
Button: MENU/<Maintenance>/Output Trim
• Each of the stages controlled by the TempTracker mod+ has a separate Output Trim setting.
• Output Trim acts as an adjustment to a stage output percent to match the burner motor.
• After adjusting the Output Trim, test the operation to make sure the results match your
expectation.
----------- SETTINGS ------------
Season Winter
Set Point 70 F
<System Settings>
<Maintenance>
<Histories>
<System Startup>
BACK SELECT
BACK SAVE
---------------- GAIN --------------
+0
F
[ ]
BACK SELECT
---------- SETTINGS 1 ----------
Gain +0
Lead Rotation Last-On
Purge Delay 1.0min
Lag Delay 0min
<More Settings>
BACK SELECT
---------- SETTINGS 2 ----------
Standby Time 7min
System Run-On 10min
Setback 10 F
Last Stage Hold 5 F
Set Time 12:05Pm
<Day/Night Schedules>
BACK SELECT
--- DAY/NIGHT SCHEDULES ---
Set Time **:**
Day Schedule **:**
Night Schedule **:**
BACK SAVE
---- MANUAL LEAD STAGE ----
A
B
C
D
E
BACK SAVE
--- AUTO ROTATE PERIOD ---
24
hrs
[ ]
BACK SAVE
--------- PURGE DELAY ---------
1.0
min
[ ]
BACK SAVE
----------- LAG DELAY -----------
0
min
[ ]
SYSTEM SETTINGS1
SYSTEM SETTINGS2
BACK SAVE
-------- STANDBY DELAY --------
7
min
[ ]
BACK SAVE
-------- SYSTEM RUN-ON --------
10
min
[ ]
BACK SAVE
-------------- SETBACK -----------
10
F
[ ]
BACK SAVE
------ LAST STAGE HOLD ------
5
F
[ ]
BACK SAVE
----- SET PRESENT TIME -----
11:**Pm
SETBACK INPUT
Shutdown
/TStat
BACK SELECT
---------- MAINTENANCE ---------
System Trim +0 F
Outdoor Trim +0 F
Soft-Off Delay 10sec
<Output Trim>
<Configuration>
MAINTENANCE
BACK SAVE
--- SYSTEM SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
-- OUTDOOR SENSOR TRIM ----
+0
F
[ ]
BACK SAVE
------- SOFT-OFF DELAY --------
10
sec
[ ]
BACK SELECT
-------- STAGE A TRIM --------
Output Trim +0.0
<Prev Stage>
<Next Stage>
BACK SAVE
-------------- STAGE A -----------
OUTPUT TRIM
+0.0
[ ]
BACK EXIT
------ CONFIGURATION 2 ------
A=4-20ma B=0-10v
C=0-5v D=2-10v
BACK NEXT
------ CONFIGURATION 1 ------
v1.00c
Reset F
Parallel
Day/Night Schedules
All Off
BACK SAVE
-------- LEAD ROTATION -------
Manual
Time
Last-On
ALERT
DO NOT use the Output Trim for a Stage unless it is absolutely necessary. Test burner operation and modulation
output matching after adjusting the Output Trim.
- WARNING 1
- 4 Raypak, Inc 4
- TEMPTRACKER MOD+ OVERVIEW 4
- RESET RATIO/OUTDOOR RESET 5
- 6 Raypak, Inc 6
- INITIAL SETUP 6
- INSTALLATION 7
- 8 Raypak, Inc 8
- OUTDOOR SENSOR INSTALLATION 8
- WIRING THE SENSORS 9
- 10 Raypak, Inc 10
- WIRING THE BOILERS 10
- WIRING TO MODULATING MOTORS 11
- 12 Raypak, Inc 12
- MENU SEQUENCE 12
- SYSTEM SETTINGS1 13
- SYSTEM SETTINGS2 13
- MAINTENANCE 13
- STARTUP SETTINGS 14
- 16 Raypak, Inc 16
- SENSOR FAULT 16
- HISTORIES 16
- OPERATING SETTINGS 17
- 19
- LEAD BOILER ROTATION 19
- PURGE DELAY 19
- 20 Raypak, Inc 20
- LAG DELAY 20
- STANDBY TIME 20
- SYSTEM RUN-ON 20
- LAST STAGE HOLD 21
- DAY/NIGHT SCHEDULES 21
- SOFT-OFF DELAY 23
- OUTPUT TRIM 23
- 24 Raypak, Inc 24
- CONFIGURATION 24
- 26 Raypak, Inc 26
- TROUBLESHOOTING 26
- DIRECT HEATING PIPING DIAGRAM 28
- DIRECT HEATING WIRING DIAGRAM 29
- 30 Raypak, Inc 30
- Raypak, Inc 32
- 2151 Eastman Ave. 32
- Oxnard, CA 93030 32
- PH: (805) 278-5300 32
- FAX: (805) 278-5468 32
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