Raypak 105B User Manual

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CATALOG NO. 6100.60A
Effective: 10-1-99
Replaces: 6-15-99
Fig. # 9258
Part No. 240776
OPERATING AND
INSTALLATION
INSTRUCTIONS
Model
105B Cast Iron
VERSA
ABOVE GROUND POOL
and
SPA HEATER
WARNING: If the information in these instructions are not followed exactly, a fire or explosion
may result causing property damage, personal injury or death. Installation and service must
be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
This manual should be maintained in legible condition and kept adjacent to
the heater or kept in a safe place for future reference.
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Summary of Contents

Page 1 - 105B Cast Iron

CATALOG NO. 6100.60AEffective: 10-1-99Replaces: 6-15-99Fig. # 9258 Part No. 240776OPERATING ANDINSTALLATIONINSTRUCTIONSModel105B Cast Iron

Page 2 - Contents

HIGH WIND CONDITIONS(OUTDOOR UNITS ONLY)In areas where high winds are frequent, it may benecessary to locate the heater a minimum of 3' from high

Page 3 - BEFORE START-UP

VENTING CONNECTIONSVENT TERMINAL (Outdoor) STACKLESS TOPSTEP 1: Remove the (4) screws which fastenjacket top to heater.STEP 2: Lower outdoor top onto

Page 4 - ( MILLIVOLT SYSTEM)

VENT PIPINGWARNING: Indoor boilers require a draft hood that mustbe connected to a vent pipe and properly vented to theoutside. Failure to follow t

Page 5

GAS SUPPLY CONNECTIONSGas piping must have a sediment trap ahead ofthe heater gas controls, and a manual shut-off valvelocated outside the heater jack

Page 6 - AND CARE PROCEDURES

PLUMBING FOR WATER CONNECTIONSLOCATIONThe VERSA heater requires water flow and positivepressure to fire and operate properly. It must therefore beins

Page 7 - WINTERIZING THE SPA HEATER

ELECTRICAL WIRINGNOTE:If it is necessary to replace any of the originalwiring, it must be replaced with 105 °C wire or itsequivalent, except all black

Page 8 - BASE INSTALLATION

15 WIRING DIAGRAM MILLIVOLT UNITSFig. #9266 WIRING DIAGRAM KEYFig. # 8096PINK CONNECTOR BLUE CONNECTOR

Page 9 - CLEARANCES

WIRING DIAGRAM I.I.D. UNITSIGNITION DEVICE - HONEYWELLFig. # 925016

Page 10 - Fig # 9254

WIRING DIAGRAM IID UNITSIGNITION DEVICE - ROBERTSHAWFig. # 925117

Page 11

SECTION 4 / SERVICING INSTRUCTIONSGENERAL LOCATION OF CONTROLS18CONTROLS/ADJUSTMENTS/REPLACEMENTSTEMPERATURE CONTROLSThe water temperature is controll

Page 12 - VENT PIPING

Contents2 PART ONE - Owner's Operating Instructions2 SECTION 1 / START-UP PROCEDURES2 Before Start-Up3 Lighting Instructions & Shut-Off Proce

Page 13 - GAS SUPPLY CONNECTIONS

PRESSURE SWITCH ADJUSTMENT:1. With pump and heater on, turn adjustmentknob (clockwise) until a click is heard from thegas valve.2. Turn adjustment kno

Page 14 - 1 1/2" NPT

BURNER DRAWER REMOVAL1. Shut off main electrical power switch to heater.2. Shut off gas upstream of heater.3. Remove front door.4. Disconnect gas line

Page 15 - ELECTRICAL WIRING

TUBE CLEANING PROCEDUREEstablish a regular inspection schedule, frequencydepending on local water condition and severity ofservice. Do not let the tu

Page 16 - WIRING DIAGRAM KEY

SECTION 5 / TROUBLE SHOOTING GUIDEIMPORTANT NOTICEThese instructions are primarily intended for the use of qualified personnel specifically trained a

Page 17 - IGNITION DEVICE - HONEYWELL

If pilot burner remains lit.Jump across pressureswitch terminalsIf main burner does notfire, remove jumperCheck for adequate waterflow from filterRepl

Page 18 - IGNITION DEVICE - ROBERTSHAW

ELECTRICAL (ELECTRONIC IGNITION IID)WARNINGHIGH VOLTAGEFor qualified Technicians ONLYNOTE: Some heaters may be equipped withan ignition module that s

Page 19 - PRESSURE SWITCH

SECTION 6/REPLACEMENT PARTS LISTNOTE: To supply the correct part it is important that youstate the model number, serial number and type of gaswhen a

Page 20 - PILOT SAFETY

269-P1-P12-P5-P14-PMV IID13-P15-P 14-P7-P3-PFig. #8132Fig. #8133

Page 23

PART ONE - OWNER'S OPERATING INSTRUCTIONSBEFORE START-UPBURNERSClean main burners and air louvers of dust, lint anddebris. Keep heater area clear

Page 24 - ELECTRICAL ( MILLIVOLT)

LIMITED WARRANTYRAYPAK RESIDENTIAL SPA HEATERSGAS MODEL 105BGENERALRaypak, Inc. warrants that all parts of this product will be free from defects in

Page 25 - Intermittent Pilot System

Raypak, Inc., 31111 Agoura Road, Westlake Village, CA 91361-4699 (818) 889-1500 FAX (818) 889-4522Raypak Canada LTD, 2805 Slough Street, Mississauga,

Page 26 - 31111 Agoura Road

1. STOP! Read the safety information above.2. Set the thermostat on the lowest setting.3. Turn On/Off switch to the "Off" position.4. Remove

Page 27 - Fig. #8133

TO TURN OFF GAS TO APPLIANCE 1. STOP! Read the safety information above. 2. Set the thermostat to the lowest setting. 3. Turn off all electric pow

Page 28

AFTER START-UPFeel the inlet and outlet pipes. Outlet pipe should be onlyslightly warmer than the inlet. It should not be hot.WARNING: Should overheat

Page 29

COLD WEATHER OPERATIONMODERATE CLIMATE: Heater operation can con-tinue during short term cold spells. When tempera-tures are below freezing, flow (co

Page 30

PART 2 - INSTALLATION / SERVICE INSTRUCTIONSSECTION 1RECEIVING EQUIPMENTOn receipt of your equipment it is suggested that youvisually check for extern

Page 31 - Litho in U.S.A

CLEARANCESALL HEATERSFor clearances from combustible surfaces, seechart below.Clearances from Combustible construction.Indoor Installation:Top* (Draft

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