Raypak 185A User Manual download pdf

RAYPAK REPLACEMENT INSTRUCTIONS

IMPORTANT NOTICE

These instructions are intended primarily for use by qualified personnel specifically trained and experienced in the installation of this

type of heating equipment and related system components. Installation and service personnel may be required to be licensed in

some states. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions.

P.C. BOARD, TEMPERATURE CONTROL & SENSOR (KIT #010253F) FOR ALL

DIGITAL GAS POOL HEATERS (SEE “SCOPE” FOR APPLICABLE MODELS)

DANGER - SHOCK HAZARD

Make sure electrical power to the heater is disconnected to avoid potential serious injury or damage to components.

SCOPE:

This version of the temperature control board has the capability of an integrated ignition module plus 3-wire temperature sensor.

The kit includes a gasket and a plastic shield that is mounted to the back side of the control panel to eliminate moisture

accumulation on the LCD display. It is a direct replacement for the following models: 185A, 185B, 206A, 207A, 265A, 265B, 266A,

267A, 335A, 335B, 336A, 337A, 405A, 405B, 406A, 407A.

Page 1

DANGER - PROPANE HAZARD

Make sure to determine if unit is propane and see special instructions on page 6.

P/N 241169 Rev.-3

MODELS

206A, 207A, 266A, 267A,

336A, 337A, 406A, 407A

PRODUCED OCT. 2004-

THROUGH CURRENT

SERIAL # 0410 - CURRENT

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.com

Technical support is available M-F, 5:30 AM to 5:00 PM PST, at 800-947-2975 or 800-627-2975

MODELS

185B, 265B, 335B, 405B

PRODUCED NOV. 2003

THROUGH OCT. 2004

SERIAL # 0310 TO # 0410

MODELS

185A, 265A, 335A, 405A

PRODUCED NOV. 1998

THROUGH OCT. 2003

SERIAL # 9811 TO # 0310

(1) Instructions(2) Screws #10 X 1/2"(6) Screws #8 X 1/2"

(4) Screws #6 X 3/8"(1) Hi tension wire extension(1) Remote wire harness

(1) LCD Gasket(6) Plastic #8 washer(1) Temperature sensor

(2) Brackets (1) PC board plastic shield(1) P.C. control board

This kit includes

1 2 3 4 5 6 ... 17 18

Summary of Contents

Page 1 - This kit includes

RAYPAK REPLACEMENT INSTRUCTIONSIMPORTANT NOTICEThese instructions are intended primarily for use by qualified personnel specifically trained and exper

Page 2

GASKET & NEW CIRCUIT BOARD NEW BEZEL INSTALLATION - MODELS 206A, 207A, 266A, 267A, 336A, 337A, 406A, 407A:Make sure the power and gas are off.Note

Page 3 - REMOVE MOUNTING SCREWS

Page 11REMOVING & REPLACING SENSOR - MODELS 185, 265, 335 & 405, A & B SERIES:Make sure the power and gas are off.1. Loosen drain plug to

Page 4

Page 12Fig. 33Fig. 32 CLEAR PLASTIC STRIPWITH THIN CONNECTORFig. 34PLASTIC SHIELD & BRACKET INSTALLATION -MODELS 185, 265, 335 & 405, A &

Page 5 - UNPLUG ALL WIRES

Ensure the power and the gas has been shut off.1. Re-connect pilot wire (side B) to new board. See Fig. 35. CONNECT THIS ENDTO NEW PC BOARDSPARK LUGCO

Page 6 - BROKEN TAB

Page 142151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM

Page 7

Page 152151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM

Page 8

Page 162151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM

Page 9 - LAY BOARD

Page 172151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM

Page 10 - LAY BEZEL

Page 182151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM

Page 11

rrFig. 1REMOVE THESE SCREWSFig. 2Page 22151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is

Page 12 - P/N 241169 Rev.-3

REMOVING THE CIRCUIT BOARD - MODELS 185A/B, 265A/B, 335A/B, 405A/B:Make sure the power and gas are off.1. Unplug all connectors from old circuit boar

Page 13

2151 Eastman Ave., Oxnard, CA 93030 805-278-5300 Fax 800-777-7026 www.raypak.comTechnical support is available M-F, 5:30 AM to 5:00 PM PST, a

Page 14

Page 5DISCONNECTING IGNITION CONTROL - MODELS 185A, 265A, 335A, AND 405A ONLY:Make sure the power and gas are off.1. Unplug all wires and connectors

Page 15

Page 6PROPANE HEATERS ONLY:Make sure the power and gas are off.1. Locate the propane tab on the board as shown in Fig. 12.2. Break off tab with plie

Page 16

MODELS 185, 265, 335 & 405, A & B SERIES, LOW NOX ONLY:Make sure the power and gas are off.1. DO NOT break tab See Fig. 15 and Fig.16.2. No ad

Page 17

LOW NOX MODELS 207A, 267A, 337A & 407A:Make sure the power and gas are off.1. Locate Lo Nox tab and P-10 air switch terminal on the board as shown

Page 18

Page 9NEW CIRCUIT BOARD & GASKET INSTALLATION USING OLD BEZEL - MODELS 185, 265, 335 & 405, A & B SERIES:Make sure the power and gas are o

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Raypak 185A User Manual

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