Raypak 514-824 User Manual

P/N 240499CATALOG NO.: 6200.50 MEffective: 04-15-05Replaces: 06-01-00INSTALLATIONAND OPERATINGINSTRUCTIONSCOMMERCIALSWIMMING POOLHEATERSRaythermModels

As much as possible avoid long horizontal runs ofvent pipe and too many elbows. If installation requireshorizontal non-vertical runs, the vent pipe m

GAS SUPPLY CONNECTIONSGas piping must have a sediment trap ahead of theheater gas controls, and a manual shut off valve locatedoutside the heater jack

PIPE SIZING FOR GAS CONNECTIONSMAXIMUM EQUIVALENT PIPE LENGTHNatural gas 1000 BTU/Ft .60 Specific Gravity @ 0.5” W.C. Pressure DropPropane Gas 2500

AUTOMATIC CHLORINATORS AND CHEMICAL FEED-ERSAll chemicals must be introduced and completelydiluted into the pool or spa water before being circulatedt

To avoid water damage or scalding due to valveoperation, drain pipe must be connected to valve outletand run to a safe place of discharge. Drain pipe

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16151965824825,000 BTUH

17152141514-724512,000 THRU 726,000 BTUH5

18152142824825,000 BTUH6

CONTROLS/ADJUSTMENTS/REPLACEMENTSTHERMOSTATThe heater is built with a single mechanical thermo-stat, located in the front panel above the door. Theth

WATER CHEMISTRY(Corrosive water voids all warranties)For your health and the protection of your pool equipment it is essential that your water chemica

PRESSURE SWITCHThe pressure switch, or heater actuator, insures that theheater operates only when the filter pump is in operation.It is factory set at

GAS VALVE REMOVAL1. Shut off gas supply to the heater. Remove gaspiping to gas valve inlet.2. Disconnect wires, pilot tubing and bleed line, ifrequi

22Shut gas and power off to the unit, close the systemoff and drain the heater. Remove the draft diverter.Remove the access panel and jacket top. Li

23 SECTION 5/TROUBLESHOOTING GUIDEIMPORTANT NOTICEThese instructions are primarily intended for the use of qualified personnel specifically trained an

Inspect bypass for movement, if nomovement, replace.Replace if no movement when heated.Replace well and maintain waterchemistry properly.Replace heat

WARNINGHIGH VOLTAGEFor qualified Technicians ONLYNOTE: Some heaters may be equipped withan ignition module that shuts off pilot gas ifpilot fails to l

26 SECTION 6/REPLACEMENT PARTS LISTNOTE: To supply the correct part it is important that youstate the model number, serial number and type of gaswhen

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28PILOT ASSEMBLY- ELECTRONIC IGNITION PILOT ASSEMBLY- STANDING PILOTFig # 9293 Fig # 9294

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4 PART ONE - OWNER’S OPERATING INSTRUCTIONS4 SECTION 1/START-UP PROCEDURES4 Before Start-Up5 Operating Instructions6 After Start-up6 SECTION 2/CAUTION

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RAYPAK, INC., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725Litho in U.S.A.www.raypak.com

PART ONE - OWNER’S OPERATING INSTRUCTIONSFOR YOUR SAFETY - READ BEFORE OPERATINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX

51. STOP! Read the safety information above.2. Set the thermostat on the lowest setting.3. Turn off all electric power to the appliance.4. Remove hea

AFTER START-UPFeel the inlet and outlet pipes. Outlet pipe should beonly slightly warmer than the inlet. It should not be hot.WARNING: Should overh

5. On indoor heater, clean room intake openings toassure adequate flow of combustion and ventilation air.CAUTION: Combustion air must not be contamina

4 footMinimum4 footMinimum1 footMinimum4 footMinimum3 footMinimum10 footMinimumForced Air Inlet12"Minimum12"Minimum4"MinimumHEATERSheet

INDOOR HEATERThe design is also certified for indoor installationwhen equipped with the approved draft hood. Locateheater as close as practical to a